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It is logical that without an established cost for the compressed air it is considered an almost free and unlimited resource. As such, many sound investments that may go towards saving air are rejected.

There is no single determined cost for compressed air that applies to all companies. Energy represents approximately 50 % of the compressed air cost. Other costs include capital, service, maintenance, ventilation, monitoring, spare parts, insurance, and management costs.

How the compressors are utilized and controlled can also greatly affect the compressed air economy. If your company has not established the cost of compressed air there are commonly accepted figures in industry based on those companies that have.

In mainland Europe € 0.02-0.03 per m3 is commonly accepted, in the US
$ 0.02, the UK £ 0.015. In an inefficient, poorly controlled system the compressed air could be considerably more expensive..

 
 
 
     
  Annual cost of leakage based on compressed air consumption and % leakage rate
Consumption Per Minute 10% 20% 30% 40%
CBM CFT kWh
10 350 55 10.500 21.000 31.500 42.000
20 700 110 21.000 42.000 63.000 84.000
30 1050 160 31.500 63.000 94.500 126.000
50 1750 250 52.500 105.000 157.500 210.000
75 2650 350 78.800 157.500 236.250 315.000
100 3500 500 105.000 210.000 315.000 420.000
Compressed air price of € 0,02 per cbm, 7 bar, 365 days

Annual cost of leakage for various media
Leakage mm/inches Lit/min Cbm/day Cbm/year Compressed air Oxygen
0.5 0.02 16 2.3 8.546 € 170 € 250
1 0.04 65 93.6 34.153 € 700 € 1.100
2 0.08 260 374 136.656 € 2.700 € 4.100
3 0.12 585 842 307.476 € 6.200 € 9.200
4 0.16 1.040 1.497 546.518 € 10.900 € 16.400
Compressed air price of €0,02 per cbm, 7 bars, 365 days / Oxygen price of € 0,03 per cbm, 7 bar, 365 days

Annual cost of leakages for Nitrogen and CO2 at 10 bar
Leakage mm/inches Lit/min Cbm/day Cbm/year Nirtogen CO2
0.5 0.02 23.22 33.5 12.204 € 1.800 € 3.700
1 0.04 39.82 134 48.786 € 7.300 € 14.600
2 0.08 491.40 708 258.280 € 38.700 € 77.500
3 0.12 836.80 1.205 439.822 € 66.000 € 132.000
4 0.16 1485 2.138 780.516 € 117.000 € 234.000
Nirtogen price of €0,15 per cbm, 10 bars, 365 days / CO2 price of € 0,3 per cbm, 10 bar, 365 days
 
 
 
 
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